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Deposition of Microcrystalline Silicon onto Glass by Microwave Plasma-Enhanced Sputtering

P. Müller, W. M. Holber*, R. Gat*, W. Henrion, E. Nebauer**, V. Schlosser***, L. Sieber, and W. Fuhs

Hahn-Meitner-Institut, Rudower Chaussee 5, D-12489 Berlin, Germany, Tel. +49/30/67053310, eMail: mueller-p@hmi.de
*Applied Science and Technology, Inc., 35 Cabot Road,Woburn MA 01801, USA, Tel. +1/781/9335560
**Ferdinand-Braun-Institut für Höchstfrequenztechnik, Rudower Chaussee 5, D-12489 Berlin, Tel. +49/30/63922701
***Institut für Materialphysik der Universität Wien, Strudlhofgasse 4, A-1090 Wien, Tel. +43/1586/340927


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ABSTRACT:
To deposit Si in Crystalline modification within reasonable times at temperatures less/equal 500oC (stability limit of borosilcate glass) the reacting particles leading to layer growth have to be supplied with additional energy. For this reason the technique of microwave plasma-enhanced sputtering (MPES) has been applied to the deposition of undoped and P-doped Si. In the MPES method the target material is sputtered into a dense ECR plasma which causes thhe majority of the species depositing onto the substrate to consist of ions, rather than neutrals. The Si films were deposited with a rate of 10 nm/min at temperatures between 350-450oC. In order to stimulate crystalline growth and to improve the quality of the films hydrogen has been added to the sputter gas Ar. Film inspection by SEM, measurement of the optical reflectance and transmittance (0.5-6 eV), Raman scattering, and thin film XRD confirmed the crystalline modification of the layers with an average crystallite size of 20-30 nm. Moreover the Si layers have been characterized by SIMS profiling (to trace H, C, O, Ar, Fe, and Cr), ESR (1-2x1017 dangling bond spin/cm3) and measurements of the dark conductivity an the Hall effect.

Keywords: Microcrystalline Si-1: Sputtering-2: Microwave plasma-3


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